Custom Silicone Apollo Ram Air Intake with Heat Reflective Tape

New Custom Ram Air Intake – I was going to wait until i installed the amazing heat reflective tape I found, but since it’s a bit unusual, I’ll update that in it’s own post. Currently, I have a K&N typhoon CAI, and I installed the HPSI Ram air tube last summer, and I was playing around with a ram air intake system. I found a 45º silicone coupler, and was able to match it up with a universal K&N Apollo filter I found for CHEAP on ebay. I plugged the hole on the new Apollo, and get the temp readings from the same bung on the K&N. The Apollo sits right in the RAM air tube, just like the HPSI intake. This filter is quieter than the K&N, so you’re not always hearing that much turbo “flutter” sound that some have thought to sound like actual turbo flutter. Now the blow off sound is more pronounced, as I drilled out the Forge plate a bit more, and this is now pulling air from down below and through the front grill. Since I’ve put in a open mesh up there, I’m hoping to get as much air flow as possible.

I also like the large K&N heat shield, and I wanted to keep that as well, for more heat reflection. I removed it, and used a sawzall to cut the bottom out, to make room for the filter down there. I was still able to bolt it on from the top.

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*heat reflective tape information below*
Next up – custom RAM air is now finished. Here is a better view of the Apollo filter joining with the HPSI Ram air tube. I pressed two small holes on the top of the tube, and used tie-wraps to secure it to the metal frame bracket. This gave me a better, more solid, connection, and I didn’t have to spend all the $$ on their intake. As mentioned earlier, this is a K&N typhoon intake, with some Yoderian Wizardry. I forgot to take a pic, but I also cut off the top / front of the factory air tube, just inside the front grille, This allows for actual air flow, much like the newer 2014-16 models with the plastic tube.

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I wrapped the intake with reflective heat wrap. This stuff is 56% more efficient than the cheap ebay gold stuff. I did some research, and this is what many of the racers use (because #racecar not) I purchgased 1 ft (1ft X 15″) which was $33.00 plus shipping, and is called Aerolite-Shield. You can find it at Earls Indy

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Front Wind Splitter

New Yoderian Front Wind Splitter / Chin Soiler / Front Lip √ No protective lip, yet, in these pics:

This includes support rods, wings, and carbon fiber wrap.

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I later adjusted the splitter, dropping the nose a little bit, making it perfectly flat:
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Optima Battery Upgrade

Made it to 63k miles, now I need a battery replacement / upgrade.

Normally, a battery is not much of a car mod, but in this case, it was quite the upgrade. I have needed a battery for a while, and I thought I’d make it through the winter, but I didn’t want extra strain on the alternator, so it is time. I pushed it one day too far, as I had ordered a new Optima Red Top battery, but the car shit out on me the day it came in! [doh!] The stock OEM battery is $120.00 @ AllMoparParts + shipping, and is rated @ 600 CCA. Optima does not make a battery specifically for the Dart, so I had to improvise a little bit. I found a universal Optima Red Top that fit, and was rated @ 900 CCA – 300 over stock, and only $100 more, found locally.

The terminals were a little farther forward, so I had to bend the battery connections a little bit. Now all of the extra ground lines are tied to the same post, so I need to do some cleanup. Admittedly, the engine bay was a bit of a disaster, anyway, and I was waiting to swap the battery before I cleaned everything up, re-routed the non-factory wires, and tidied up. I’m going to add posts on the front of the battery and separate the main lines from those, and re-solder some of the ground lines, as one had come off when I was pulling cables around. This battery is a beast – all of the small issues I had (random cylinder mis-fires, random CELs from the Unichip, and strange DRL switchback behavior) are all gone. The unichip uses 100% of the electrical system in the Dart, so it makes sense how much better it runs now. Since I put so many leds & add-ons that this was a needed upgrade.

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The strange looking white bar in front of the battery is an LED strip used for resistance to cure the “park light out” error. It will be mounted and moved, eventually.

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LED Lighting, switches, interior controls, Carbon Fiber Wrap

Wired in switches for all the LED lighting – 3 are used, one is a secret weapon that hasn’t been installed, yet. These switches are simple, on/off, and they are soldered on the back side, sharing a common ground.  Several of them are wired to constant power, for use at car shows, etc.

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LEDs were added to the glove box, cup holder, and backseat cup holders:
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I also carbon fiber wrapped my steering wheel pieces, although the bottom piece is still not perfect, and may need to be redone.
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I had to disassemble the HVAC controls, pull off the knobs, wrap the piece, and then assemble.  20160125_110531 20160125_110549 20160125_110608

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Tow Hooks

Got a couple of tow hooks for 3 reasons:

1. Easily pull up on to a tow truck in a pinch and not scrape up my wheels & underbody.
2. Protect my front and rear bumper from idiots running into me while parallel parking – instead their car will hit my tow hooks.
3. Look pretty cool and match my dragon eyes (headlights)

Tow hooks installed:

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RRM / Custom Engine Cover

The thing that needs the most work aesthetically is under the hood – I should have done this before ROTM (ride of the month), but whatever. My buddy taking pics said he didn’t take much under the hood b/c it looked sh!tty. lol.

Latest update – I bought a used RRM engine cover for the car last week. I must be missing something, perhaps someone else with this cover can chime in, but it sure as Hell did not fit! @%#^$ I had to double check this is for the 1.4, which it is. The only pics that I can find are with the RRM intake, but three of the four holes provided don’t line up with squat! Whatever, I guess – I made it work.  I was told others had some issues with it rattling, so I wanted to take care of that, first thing. Perhaps mine was missing the hardware, I’d be surprised if they sell this thing for $300 without hardware, as without the intake, it just doesn’t line up.

Not a problem – first thing I did was remove the aluminum plate below the lettering. It was riveted on, so my guess this is where the rattle was coming from for the other user. I cut all four rivots off, and removed the plate. I did some sanding on the surface, and painted it with (of course) orange high temperature engine paint – same I had used for the fuse box cover, heat shields, etc. When I put it back together, I used nuts and bolts with lock washers, so this thing will never come loose, or rattle.

Then I measured the distance between my two engine cover mounting rods, which was 15.5.” I marked the inside and drilled another hole, same size as the other (useless) holes. Once I had it lined up, it looked fine over the engine. I didn’t like seeing the other holes, so I used some black allen head bolts and washers, and secured them from the back with nuts. Now the cover looks fully bolted on, like my car!

I took some metal tubing I had lying around, and cut two pieces approximately 1.5″ each. Then I sanded them down and removed any extra particles – these will be the spacers to hold the heat shield off of the engine. I had to find two longer bolts, as the stock bolts wouldn’t even reach! Fortunately, I had these lying around, too. Now it mounts just fine, clears the engine & hood, and comes on/off quickly, now with an 8mm socket, instead of everyone else’s 10 mm.

I still have to clean up the engine bay a bit. I also added switchback LED DRL’s and had issues with the resistors – no worky! Perhaps it’s due to the switchback fog lights I have, as when the resistor was in line, the side marker lights and DRL cut out. (This means there is too high of a load in the system.) I experimented with a few things, and found that another switchback led I had lying around worked perfectly! So I have one extra LED strip inside the engine bay, which will work great, as I already have other engine bay lighting installed, I just haven’t updated this build thread, yet. At first I wired the white and yellow together, which worked at first, but caused some weirdness with the turn signals. Instead of flashing straight yellow, it flickered in white once every few flashes. This told me there was still too much load, as the yellow is triggered by lower voltage. I cut the yellow power line, removing that load (cutting the load in half) which solved the problem 100%! I haven’t had a single bulb out message in over two weeks of daily driving.

Score one for the good guys!

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