Category Archives: Build Thread

full build thread, including repairs and updates

RRM / Custom Engine Cover

The thing that needs the most work aesthetically is under the hood – I should have done this before ROTM (ride of the month), but whatever. My buddy taking pics said he didn’t take much under the hood b/c it looked sh!tty. lol.

Latest update – I bought a used RRM engine cover for the car last week. I must be missing something, perhaps someone else with this cover can chime in, but it sure as Hell did not fit! @%#^$ I had to double check this is for the 1.4, which it is. The only pics that I can find are with the RRM intake, but three of the four holes provided don’t line up with squat! Whatever, I guess – I made it work.  I was told others had some issues with it rattling, so I wanted to take care of that, first thing. Perhaps mine was missing the hardware, I’d be surprised if they sell this thing for $300 without hardware, as without the intake, it just doesn’t line up.

Not a problem – first thing I did was remove the aluminum plate below the lettering. It was riveted on, so my guess this is where the rattle was coming from for the other user. I cut all four rivots off, and removed the plate. I did some sanding on the surface, and painted it with (of course) orange high temperature engine paint – same I had used for the fuse box cover, heat shields, etc. When I put it back together, I used nuts and bolts with lock washers, so this thing will never come loose, or rattle.

Then I measured the distance between my two engine cover mounting rods, which was 15.5.” I marked the inside and drilled another hole, same size as the other (useless) holes. Once I had it lined up, it looked fine over the engine. I didn’t like seeing the other holes, so I used some black allen head bolts and washers, and secured them from the back with nuts. Now the cover looks fully bolted on, like my car!

I took some metal tubing I had lying around, and cut two pieces approximately 1.5″ each. Then I sanded them down and removed any extra particles – these will be the spacers to hold the heat shield off of the engine. I had to find two longer bolts, as the stock bolts wouldn’t even reach! Fortunately, I had these lying around, too. Now it mounts just fine, clears the engine & hood, and comes on/off quickly, now with an 8mm socket, instead of everyone else’s 10 mm.

I still have to clean up the engine bay a bit. I also added switchback LED DRL’s and had issues with the resistors – no worky! Perhaps it’s due to the switchback fog lights I have, as when the resistor was in line, the side marker lights and DRL cut out. (This means there is too high of a load in the system.) I experimented with a few things, and found that another switchback led I had lying around worked perfectly! So I have one extra LED strip inside the engine bay, which will work great, as I already have other engine bay lighting installed, I just haven’t updated this build thread, yet. At first I wired the white and yellow together, which worked at first, but caused some weirdness with the turn signals. Instead of flashing straight yellow, it flickered in white once every few flashes. This told me there was still too much load, as the yellow is triggered by lower voltage. I cut the yellow power line, removing that load (cutting the load in half) which solved the problem 100%! I haven’t had a single bulb out message in over two weeks of daily driving.

Score one for the good guys!

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Interior Trim & Carbon Fiber Wrap with LED Lighting

Added some more carbon fiber trim in the cockpit.

I wired in some convenience LEDs in the trays, in the pockets, in the glovebox, and in the center console. In the pic, I drilled 3 holes above the cubby, then taped the leds to the inside of the plastic console piece. Then I added small holes in the pockets, and did the same with LEDs there and the glovebox.

This is how the wire is routed and attached to the pockets:

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High Flow Catted Downpipe by RRM / Hi-flow Cat DP

Best/last mod of the year! woot woot!! (for real, this time)

My new sink trap!

RRM High Flow Catted Downpipe Review:

I got a good deal on the DP on Cyber Monday, and it went under the tree “from my wife” for Christmas. The recording studio is pretty slow at the end of the year after Christmas, so I had some time to borrow some jack stands & jack and installed the Catted Downpipe. The part is stainless steel, so it looks amazing, the welds were solid, and it fit perfectly. At first, I loosely bolted it to the exhaust and tried to put the clamp back on to the turbo, but it was too difficult to get a tight seal. I recommend loosely bolting the top clamp first, and then tighten up the bottom bolts to the exhaust and mounting plate. I was not able to re-use the factory heat shield, as there were no mounting tabs on the new downpipe. It could still be bolted at the top, but my guess is that you may hear the heat shield flapping around in the engine bay. It looks pretty sweet without the cover, but I may get some (orange) heat wrap for it, instead of the cover. I’m not sure if that would accomplish the same thing, but they are only $23 on ebay.

First thing I did was start it up, and damn, does it sound nice! It’s very similar to the straight piped exhaust, but has a deeper tone, but gets more aggressive as the RPM goes up. At idle, it’s only a few decibels louder, but when you step on the throttle, it opens up and sounds MEAN!! I took my foster daughter to the suburbs on the highway, and she noticed it right away – she told me the car sounds “sexy as Hell.” When it starts, especially in the brick garage, it sounds BIG! Everyone is usually surprised when I tell them it’s only a 1.4L.

I did three engine cycles right away, and no CEL. Checked the pending codes as well, and the car was happy. I simply used the factory O2 sensor, which attached perfectly to a connection on the new dp.

As far as local, city driving, the turbo now spools earlier, under 2000 RPM, instead of 22-2300 RPM. The turbo used to hit like a brick wall at that rate, but now it comes on much smoother. I wasn’t digging in, at first, and I was monitoring levels and listening to the change in exhaust sound. It got much raspier as the RPM went up a bit, and turned a few heads, as well. My turbo used to hit hard, but then seemed to die down a bit over 3500 rpm, and the most turbo boost felt (butt dyno) was at 2200-2400 RPM. Now, however, it comes on smooth at 2000 RPM and feels strong all the way up to redline! I did a few 0-60 runs getting on the highway, but I have some practicing to do. I thought the traction control should be off, but I was spinning all over the place, and couldn’t get a decent time.

A few weeks after the installation, I do get a pending P0420 alert, and doesn’t go full CEL until 20+ miles highway driving, quicker if driving aggressively. I did buy an O2 spacer, but haven’t put it on, yet. I will report back, once I do that.

*update 01/19/2016

Little update, this morning the CEL went away on its own. Ironic, as I was on my way to the muffler shop to add the spacer. I deleted the factory 18″ resonator, as it wasn’t really doing much anyway, and I had a larger diameter (2.5″) resonator installed. It’s still 18″ but a bit more efficient, and sounds more growly, instead of raspy and harsh. In addition, I’m a music producer/engineer, so my listening is also critical in my ride – this was a great mod, IMO.

Anyway, the CEL for P0420 went away, but then I had a pending P0139 code – no CEL. As Jimmy was putting on the resonator, i asked if he would pop the O2 spacer on for me, which he did. I was feeling far too lazy to jack up the car, lose the belly pan and fight with it on the cold garage floor in -10º F weather. It was well worth the $10.00 to me.

So far, I have no CEL – I will update later, after 100 miles, or so.

Here are some pics of the RRM High Flow Catted DP – I forgot to add them with the review:
50 miles or so – the cheap $15 O2 spacer worked fine – no CEL, no pending codes.

O2 Spacer: (from BigDaddiesGarage.com)

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Spinning Subwoofer Grill

Everyone needs spinners on their subwoofer, right? This sub hits a lot harder than most imagine, due to it’ efficient design. It bounces the audio off the back of the car, allowing a longer wavelength in the cabin, producing more low end without the added weight. #audionerd
I later added a three-way switch (on-off-on constant) for the grill for car shows, etc. 20160621_203120

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Dragon Eyes Headlights – Dragon Laminates

This is how you make your car wear sunglasses!  Dragon Eyes, by dragon laminates.  www.dragonlaminates.com  You can find this specific product here.

FYI – these are the “neo-silver” color on the website, and they say it affects the headlight output the least, and barely noticeable on light output.

“Will your films change the headlight output color?

In short yes, it varies and also depends on the customer’s selection. On some of our films, such as our NEO Silver Dragon Eyes, the amount of color change at a minimal and will shine mostly white.”

At first, I bought a cheap knock-off set from ebay, and installed them, myself.  I was never able to fully get the wrinkles out, and burnt my fingers trying – several times.  I don’t recommend this, unless you are very experienced, as the Dart headlights curve in two directions.

Final mods of the year – Dragon Eyes 2.1, both on the headlights and the reverse lights (you were right, SC – good idea!) as well as carbon fiber eyelids on the headlights.
Untitledfront splitter front dart
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The real-deal Dragon Eyes don’t color the headlights, or change the output at all. The knock-offs made the light too yellow for me.

Dragon Eyes Reverse Lights:

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Carbon Fiber Wrapped Mirrors and Vinyl Graphics

I don’t have lit mirrors like the Fancy-pants Dart Limited, so I decided to do some more carbon fiber trim, to tie things together. I haven’t had time to do the headlights, yet, so we’ll see how i fare on them. For now, I did a silly sticker on the front windshield, and did carbon fiber wrap on both mirrors. Let me tell you – total PITA! I actually did them 3X’s before getting them close to perfect, and they still aren’t quite right. Now I wish I had lit mirrors, too.

This is my pit crew (wife, sister-in-law & foster daughter) helping me with them over the Thanksgiving Holiday. If you are doing carbon fiber wrap, be sure to pre-stretch the material before you apply it. This will “train” the material to elongate, then when you apply heat as you install them, they will shrink back to shape, instead of stretching out. This is so they do not lift up on the edges after a few weeks, or after drastic temperature changes. You should start in the middle of the mirrors, then work your way out to the edges. Then I trimmed them slightly large to heat and fold the ends down and eliminate the color shining through.

Some battle scars from Wolverine! (vinyl wrap)

*edit: I later removed the battle scars, move over graphic, and has stripes, as they did not work so well with the new hood, and some commented it looked like a tiger theme…

Later, I got carried away with the extra carbon fibre wrap:

  1. I tried carbon fiber gas door. I’ll be honest, I really like the black Mopar fuel door, but I can’t justify the $140.00 price tag, seems a bit outrageous! I did the wrap with the same carbon fiber, instead, but ended up taking it off. I didn’t think it really worked with my graphics, but I don’t know. Maybe others will think it looks cool and I can redo it. I’ve gotten a bit better now applying the wrap, and I still have some leftover.
  2. Finally, I experimented with carbon fiber hood wrap, but couldn’t do it alone without the wrinkles. I’d have to hire someone if I really wanted to do it, but I’m not really sure it works with my other graphics, such as the hash stripes and center stripe. I’m going to pass on this one for now.


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Fender Flares / Mini Flares

I’ve had multiple questions about my fender flares – not a big deal. ABS plastic strips molded and bent with heat. They have a carbon fiber look, and they are held on with 3M adhesive, so they can be removed when the fascia comes off. I tried to find them again online, and they are no longer available.

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Knight Rider K.I.T.T. Led Scanner Bar Lights

Knight Rider 2015!  For car shows & parties…

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